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course | Industrial Instrumentation & Modern Process Control Systems

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ICC-1077 | Industrial Instrumentation & Modern Process Control Systems

Course Sector : Instrumentation & Controls

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days2025-05-092025-05-13Online$2,150 Book now
5 Days2025-08-252025-08-29Madrid$4,950 Book now
5 Days2025-10-062025-10-10Dubai$4,250 Book now
5 Days2025-01-132025-01-17Dubai$4,250 Book now
5 Days2025-10-192025-10-23Muscat$4,250 Book now
5 Days2025-08-172025-08-21salalah$4,250 Book now

Course Introduction

Instrumentation can be viewed as the eyes and the ears of the operator in the modern plant. They are there to collect information, and to assist the operator in analysing current plant conditions. The operator is then better equipped to make the necessary decisions, pertaining to better control of the plant. Of course, not all of the control decisions falling to the domain of the plant operator. Many processes are automated. In the past, excellent analogue equipment was available to do the control function. In the current digital world, modern control systems have come to the fore. These include model based control equipment.

This BOOST Industrial Instrumentation and Modern Control Systems training course combines all of this, into one powerful, high impact, week of learning. The workshop starts off discussing aspects of transmitters, along with the modern choice of fieldbus and HART and other communication aspects. It then delves into final control elements (many of them adjustable). This is followed by important aspects of pressure, level, temperature and flow. The workshop then moves into process control and loop tuning, ending off with model-based control systems, and how this fits into the modern notion of process control.

Participants attending the Industrial Instrumentation and Modern Control Systems training course will develop the following competencies:

  • Be able to work with and convert modern instrumentation signals
  • The cognitive ability to implement a modern network-based system
  • Comprehensive understanding of PID control
  • Effective tuning of most modern control loops
  • Implement a model-based control system
  • Effectively deal with large dead times

Course objective

  • Define the role and objectives of instrumentation in any plant
  • Understand the importance of process variables, in process control
  • Develop their skills in selecting the right transmitter for an application
  • Improve their skills process control strategies
  • Correctly implement loop tuning strategies (using numerous methodologies)
  • Understand the concept of model-based control
  • Comprehend the intricacies of IMC and MPC strategies 

Course Outline | 01 Day One

Introduction to Process Variable Measurement

  • Sensors, Transducers and Instrumentation Systems
  • Instrumentation Signals
  • Instrumentation Terms and Definitions
  • HART Protocol
  • Fieldbus
  • Digital Communication and Techniques
  • A quick introduction to final control elements (including control valves, VSD and VFD) 

Course Outline | 02 Day Two

Pressure, Level, Temperature, and Flow Measurement

  •  Pressure Measurement – principle of operation, devices, typical uses and installation considerations
  • Level Measurement – principle of operation, devices, typical uses and installation considerations
  • Temperature Measurement – principle of operation, devices, typical uses and installation considerations
  • Flow Measurement – principle of operation, devices, typical uses and installation considerations 

Course Outline | 03 Day Three

Process Control

  • Process Dynamics
  • Process Stability
  • Process Responses
  • Types of control that may be implemented
  • The P part of PID Control
  • The I part of PID Control
  • The D part of PID Control
  • Cascade Control 

Course Outline | 04 Day Four

Advanced Control and Loop Tuning Strategies using Digital Controllers

  • Ratio control
  • Combined feed forward and feedback control
  • Open loop tuning methods, using formulae
  • Closed loop tuning methods, using formulae
  • Open loop tuning, using trial and error
  • Closed loop tuning, using trial and error
  • Dealing with processes that have large dead time 

Course Outline | 05 Day Five

Model-Based Control, where a PID Controller isn’t the Preferred Option

  • Using a model-based controller
  • Using a Smith Predictor
  • Understanding Internal Model Control (IMC)
  • Using a Dahlin’s Controller
  • Understanding and implementing Model Predictive Control (MPC) 
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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