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course | Pump Installation and Maintenance

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MEC-1158 | Pump Installation and Maintenance

Course Sector : Mechanical Engineering

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days2025-04-072025-04-11Abu Dhabi$4,250 Book now
5 Days2025-07-282025-08-01Dubai$4,250 Book now
5 Days2025-11-022025-11-06Cairo$4,250 Book now

Course Introduction

This training course is designed to provide participants with the essential basic pumping concepts. This course will cover topics such as maintenance of packing and seals, maintenance and overhaul of centrifugal pumps, and maintenance of rotary pumps.


Course objective

  • Assess a pump's capacity by determining the NPSHA of the system.
  • Measure the brake horsepower required to drive a pump under given conditions.
  • Identify the two major functions of packing and seals.
  • Explain the selection and installation of packing rings on a pump shaft.
  • Learn how to install a mechanical seal on a pump shaft.
  • Explain how to align and level a pump on its base.
  • Recognize the needs for and uses of auxiliary pump drives.
  • Identify the major symptom of faulty packing and of cavitation on a pump impeller.
  • Describe the causes and remedies of common centrifugal pump problems.
  • Conduct a periodic inspection of the major pump components.
  • Understand the procedures involved in disassembling, inspecting, reassembling, and reinstalling a centrifugal pump.
  • Check the runout of a pump shaft and the clearances between stationary rings and the impeller or rotating rings.
  • Identify the differences between the different types of rotary pumps.
  • Identify the major problem areas in a rotary pump.
  • Perform troubleshooting for some of the common problems of rotary pumps.
  • Develop a maintenance schedule for inspections and a record-keeping log.

Course Outline | 01 DAY ONE

Basic Pumping Concepts
  • Available and required NPSH
  • Checking pump capacity
  • Computing pump power requirements
  • Operational factors
  • Priming a pump

Course Outline | 02 DAY TWO

Maintaining Packing and Seals

  • Selecting packing material
  • Removing old
  • Installing new packing
  • Mechanical seals
  • Maintenance and troubleshooting

Course Outline | 03 DAY THREE

Maintaining Centrifugal Pumps

  • Installing the pump
  • Preparing the foundation
  • Checking alignment
  • Inspection
  • Common problems
  • Cavitation
  • Ring seizure
  • Overheating

Course Outline | 04 DAY FOUR

Overhauling Centrifugal Pumps

  • Preparation
  • Moving, disassembling, reassembling, and reinstalling a pump
  • Inspecting parts
  • Checking clearances

Course Outline | 05 DAY FIVE

Maintaining Rotary Pumps

  • Installing, maintaining, and troubleshooting rotary pumps
  • Aligning pump and piping
  • Direction of rotation
  • Startup
  • Scheduling inspections
  • PM
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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