Introduction to Process Safety and Regulatory Framework

• Introduction to Chemical Process Safety
• Definition and importance of process safety in upstream oil and gas
• Key principles of process safety management (PSM)
• Historical incidents and lessons learned
• Regulatory Framework and Standards
• Overview of relevant regulations and standards (OSHA, EPA, API, etc.)
• Understanding compliance requirements
• The role of industry best practices
• Hazard Identification and Risk Assessment
• Techniques for hazard identification (HAZID, HAZOP, FMEA)
• Risk assessment methodologies
• Developing risk matrices and prioritization

Process Safety Systems and Risk Management

• Process Safety Information (PSI)
• Gathering and maintaining critical process safety information
• Documentation requirements and best practices
• Role of PSI in risk management
• Process Hazard Analysis (PHA)
• Conducting PHAs and understanding their importance
• PHA methodologies and tools
• Integrating PHAs into the overall safety management system
• Safety Instrumented Systems (SIS)
• Overview of SIS and their role in process safety
• Design and implementation of SIS
• Maintenance and testing of safety systems

Operational Safety and Human Factors

• Operational Safety Practices
• Safe work practices and procedures
• Permit to work systems
• Lockout/tagout (LOTO) procedures
• Human Factors in Process Safety
• Understanding human error and its impact on safety
• Designing for human factors
• Training and competency management
• Emergency Response Planning
• Developing and implementing emergency response plans
• Incident command systems and roles
• Conducting drills and exercises for preparedness

Process Safety Management (PSM) Implementation

• Elements of PSM Programs
• Overview of OSHA PSM elements
• Developing and implementing PSM programs
• Continuous improvement and auditing of PSM systems
• Mechanical Integrity
• Importance of mechanical integrity in process safety
• Inspection and maintenance programs
• Managing aging infrastructure and equipment
• Management of Change (MOC)
• Principles of MOC
• Implementing effective MOC procedures
• Documenting and communicating changes

Advanced Process Safety Topics

• Inherently safer design principles
• Use of technology and innovation in process safety
• Advanced risk assessment techniques
• Future Trends in Process Safety
• Emerging challenges and opportunities in process safety
• The role of digitalization and data analytics
• Sustainability and process safety integration