course | Pumps Operation and Maintenance
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MEC-1165 | Pumps Operation and Maintenance
Course Sector : Mechanical Engineering
| Duration | Date from | Date to | Course Venue | Course fees | Book a course |
|---|---|---|---|---|---|
| 5 Days | 2025-04-14 | 2025-04-18 | Abu Dhabi | $4,250 | Book now |
| 5 Days | 2025-07-28 | 2025-08-01 | Dubai | $4,250 | Book now |
| 5 Days | 2025-11-23 | 2025-11-27 | Riyadh | $4,250 | Book now |
Course Introduction
Centrally positioned in industrial processes, pumps stand out as one of the most prevalent machines globally. Despite their widespread usage, pumps are frequently underestimated in their potential to enhance productivity or contribute to excessive costs when not operated correctly. Various factors and circumstances can lead to pump failure, necessitating swift removal from service. It is imperative for maintenance engineers, and particularly plant operators, to possess a thorough understanding of operational guidelines for the proper utilization of pumps in manufacturing and industrial settings, emphasizing adherence to best practices.
Course objective
- Gain a comprehensive understanding of the different types of Pumps and the range of their applications.
- Understand the limits of Pumps operation.
- Identify the roles and responsibilities in the operation, maintenance and troubleshooting of pumps.
- Gain additional knowledge on Inspection and Maintenance of Centrifugal Pumps
- Read and interpret the performance curves of Pumps and provide overview of testing standards/codes.
- Understand Operation, maintenance & Troubleshooting aspects including the Start-up, priming, shut down.
- Conduct effective preventive and predictive maintenance of pumps.
Course Outline | 01 DAY ONE
Basic Pump Principles
- How Pumps Work
- Head vs. Pressure
- Absolute and Gauge Pressures
- Work & Efficiency
- Flow & Head, Efficiency, Power
NPSH and Cavitation
- NPSH required
- NPSH available
- Vapor Pressure
- Types of Cavitation
- Effects & Prevention
Operation
- Start-Up, Priming, Shutdown
- Vibration Levels and their measurements
- Bearing Housing Temperatures
- Accessories (Shaft Seal, Bearing)
Course Outline | 02 DAY TWO
Troubleshooting
- Why duties change
- Identifying problem applications
- Where do your pumps operate
- Instrumentation (reading from gauges)
- Fault finding and Failure Analysis
- Interpreting the Evidence
- Operator’s Roles and Responsibilities
Bearings
- Types & Services
- Lubrication
- Maintenance & Seals
Course Outline | 03 DAY THREE
Pump Classification
- PD, Centrifugal types
- Impellers, Liquids
- ANSI / API
- Specific Speed
Pump Curves
- Head, Eff. & Power
- NPSHr
- Family Curves
- The Affinity Laws
- Speed & Diameter
- Practical Application
Course Outline | 04 DAY FOUR
System Curves
- Total Dynamic Head
- Elevation, Pressure & Losses
- Static head, friction head curve
- Pumps in Series & Parallel
Pump Operation/Pump Reliability
- Definitions
- Operating away from BEP
- Energy savings, Increased MTBF
- Bearing and Seal Life
- Shaft deflection
- Maintenance Operation & Design
Course Outline | 05 DAY FIVE
Pump- Motor Alignment
- Types of Misalignments
- Alignment Techniques
Pump Packing
- Packing Procedures
- Failure & Leakage
- Components
Mechanical Seals
- Components
- Single & Double
- Support Systems
BOOST’s Professional Attendance Certificate “BPAC”
BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.
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