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course | Boiler Operations & Maintenance

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MEC-1176 | Boiler Operations & Maintenance

Course Sector : Mechanical Engineering

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days2025-05-192025-05-23Amsterdam$4,950 Book now
5 Days2025-08-252025-08-29Dubai$4,250 Book now
5 Days2025-12-152025-12-19Abu Dhabi$4,250 Book now

Course Introduction

Boiler operation is difficult, particularly for contemporary boilers that are absolutely automatic. Safety, efficiency, and constant generation of steam or quandary rely upon the sleek operation of the boiler. Moreover, some jurisdictions have laws and rules on the boiler operation and boiler operators. On the opposite hand, maintenance is performed on the boilers to extend potency, guarantee safety, and forestall unscheduled shutdowns.

Manufacturer’s recommendations

A maintenance program ought to be established supported the sort of boiler, history, and therefore the age of the boiler. This course has been designed to supply participants with comprehensive information of boiler operation and maintenance from the Codes and Standards based on ASME, additionally to the Manufacturer’s recommendations based on Pensotti and GE Betz manuals. 


Course objective

  • Fundamentals, and classifications of boilers
  • Boiler auxiliaries and appurtenances
  • Functions of controls and safety devices
  • Requirements of boiler rooms
  • Steam boiler operation
  • How to complete operation log sheet
  • Essential procedures relating power boiler maintenance
  • How to develop and establish maintenance program for boilers
  • Appropriate water treatment methods
  • Causes of explosions and failures of boilers 

Course Outline | 01 DAY ONE

Module 1: Boiler Fundamentals

  • Definitions, boiler classifications
  • Power boilers, heating boilers
  • Water tube boilers, fire tube boilers
  • Boiler codes and standards
  • Jurisdictional requirements

Module 2: Boiler Auxiliaries and Appurtenances

  • Air system
  • Fuel system
  • Steam system
  • Feedwater system
  • Draft system
  • Blowdown system 

Course Outline | 02 DAY TWO

Module 3: Controls and Safety Devices

  • Steam and waterside controls
  • Combustion side controls
  • Typical fuel trains
  • Installation reports
  • Control checklists 

Course Outline | 03 DAY THREE

Module 4: Water Treatment

  • Boiler water troubles
  • Deposits, corrosion
  • Water analysis
  • Preventing Boiler Scale Formation
  • Boiler carryover
  • Controlling Boiler System Corrosion
  • Controlling Condensate System Corrosion
  • Steam Boiler Blowdown
  • Chemical used
  • Water treatment methods
  • Laying up of boilers 

Course Outline | 04 DAY FOUR

Module 5: Steam Boiler Operation

  • General guidelines
  • Operating personnel
  • Preparation for operation
  • Starting-up
  • On-line operation
  • Out-of-service Operation
  • Operation log sheet

Module 6: Steam Boiler Maintenance

  • Maintenance program
  • Boiler cleaning
  • Tube expansion
  • Maintenance checks
  • Preparing for inspection
  • Maintenance log sheet
  • Steam boiler repairs 

Course Outline | 05 DAY FIVE

Module 7: Boiler Failures

  • Overpressure
  • Weakening of structures
  • Furnace explosions
  • Furnace implosions 
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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