course | Heat Exchanger Inspection, Testing & Cleaning Method Techniques
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MEC-1467 | Heat Exchanger Inspection, Testing & Cleaning Method Techniques
Course Sector : Mechanical Engineering
| Duration | Date from | Date to | Course Venue | Course fees | Book a course |
|---|---|---|---|---|---|
| 5 Days | 2025-06-01 | 2025-06-05 | Jeddah | $4,250 | Book now |
| 5 Days | 2025-09-01 | 2025-09-05 | London | $4,950 | Book now |
| 5 Days | 2025-12-22 | 2025-12-26 | Dubai | $4,250 | Book now |
| 5 Days | 2025-05-12 | 2025-05-16 | London | $4,950 | Book now |
Course Introduction
A heat exchanger is a vital component used to transfer heat between two fluids—either liquids or gases—for various industrial applications. The key purposes of heat exchangers include:
- Heating a cooler fluid using a hotter fluid
- Cooling down a hot fluid using a cooler fluid
- Boiling a liquid with a hotter fluid
- Condensing a gaseous fluid with a cooler fluid
- Simultaneous boiling of a liquid while condensing a hotter gaseous fluid
This course provides in-depth training on heat exchanger operation, maintenance, troubleshooting, and cleaning techniques to ensure optimal performance and longevity.
Course objective
- Understand heat exchanger classifications and their working principles
- Learn various heat transfer methods and factors affecting heat transfer efficiency
- Gain knowledge on heat exchanger selection and performance optimization
- Explore best practices for inspection, maintenance, and cleaning techniques
- Develop troubleshooting skills to identify and resolve common heat exchanger problems
- Address
Course Outline | 01 DAY ONE
Fundamentals of Heat Exchangers
- Introduction to heat exchangers and their functions
- Types of heat exchangers and their applications
- Heat transfer methods: conduction, convection, and radiation
- Shell and tube heat exchangers: arrangement and flow
Course Outline | 02 DAY TWO
Heat Transfer & Common Maintenance Issues
- Direct contact heat exchangers: types and designs
- Heat exchanger maintenance challenges
- Heat transfer equipment components
- Tube bundles, tube sheets, and joint layouts
- Classification of heat exchangers based on applications
Course Outline | 03 DAY THREE
Heat Transfer Through Tubes & Applications
- Large steam system condensers
- Air conditioner evaporators and condensers
- Radiators, pre-heaters, boilers, gas heaters, and liquid heaters
- Innovations in shell and tube heat exchanger designs
Course Outline | 04 DAY FOUR
Heat Exchanger Operations & Troubleshooting
- Identifying fouling, corrosion, and vibration issues
- Cavitation, recirculation, and flow turbulence problems
- Blockage detection and removal techniques
- Leakage prevention using sacrificial anodes
Course Outline | 05 DAY FIVE
Inspection, Cleaning & Maintenance Techniques
- Inspection methods for leak detection (vacuum test, dye test)
- Cleaning strategies: mechanical and chemical cleaning
- Tube-side and shell-side cleaning procedures
- Safety equipment and best practices for maintenance
- Repair techniques: plugging, welding, and tube replacement
- Final review, evaluation, and course closeout
BOOST’s Professional Attendance Certificate “BPAC”
BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.
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