Module (01) Safety & General Underpinning Knowledge

 

• 1.1 Authorization and Competency of Mechanical Personnel
• 1.1.1 Description of Work
• 1.1.2 Role descriptions by competency level
• 1.1.3 Facility Maintenance Technician Competency Profile
• 1.2 Workshop Safety
• 1.2.1 Safety in fabrication and installation works
• 1.2.2 Safety in metal cutting, forming and machining
• 1.2.3 Workplace Hazards
• 1.3 Equipment and Execution of Work

 

Module (02) Hand and Power Tools

 

• 2.1 Safe working conditions & techniques
• 2.2 Safe use of Abrasive wheels on pedestal & angle grinders
• 2.3 Assembly Tools
• 2.4 Cutting Tools
• 2.5 Power Tools
• 2.5.1 Motorized or Power driven
• 2.5.2 Electric Drill
• 2.5.3 Portable Abrasive Wheel Tools
• 2.5.4 Pneumatic Tools
• 2.5.5 Hydraulic Power Tools
• 2.6 The Hazards of Hand Tools
• 2.7 The Dangers of Power Tools 

Module (03) Measuring Tools

 

• 3.1 Rule
• 3.2 Square Angle
• 3.3 Angle Meter
• 3.4 Depth Gauge
• 3.5 Calipers
• 3.6 Drill & Standard Wire Gauges
• 3.7 Feeler Gauge
• 3.8 Screw Cutting Gauges
• 3.9 Screw Pitch Gauges
• 3.10 Micrometer
• 3.11 Vernier Caliper
• 3.12 Vernier Depth Gauge

 

Module (04) Maintenance Introduction

 

• 4.1 Maintenance objectives
• 4.2 Proper safety practice in work shop
• 4.3 Types of maintenance
• 4.3.1 Run to failure Maintenance
• 4.3.2 Preventive Maintenance
• 4.3.3 Predictive Maintenance
• 4.4 Advanced predictive maintenance techniques
• 4.4.1 Vibration Measurement and Analysis
• 4.4.2 Infra Thermo-Graphy Technique
• 4.4.3 Oil analysis technique
• 4.5 Maintenance Planning Technique
• 4.6 Measuring Tools Usage
• 4.7 Proper Maintenance Practice 

Module (05) Compressors Operation and Maintenance

 

• 5.1 Compression Process Fundamentals
• 5.2 Compressors Types and Usage
• 5.3 Compressor Selection
• 5.4 Compressor Surge Phenomena and Control
• 5.5 Balancing Drum Function
• 5.6 Dry Gas Seal Fundamentals

 

Module (06) Shaft Alignment and Bearing Installation and Maintenance

 

• 6.1 Shaft Alignment Introduction
• 6.2 Shaft Alignment Techniques
• 6.3 Bearing Introduction
• 6.4 Bearing Types
• 6.5 Bearing Maintenance
• 6.6 Bearing Identification
• 6.7 Bearing Mantling and Dismantling
• 6.8 Proper Storage Way for Bearings 

Module (07) Gas Turbine Operation and Maintenance

 

• 7.1 Gas Turbine Operation Fundamentals
• 7.2 Gas turbine main components and its function
• 7.3 Turbine Auxiliary
• 7.3.1 Turbine Hydraulic System
• 7.3.2 Turbine Air Filter System
• 7.3.3 Turbine Fire Fighting System

 

Module (08) Valves Selection and Maintenance

 

• 8.1 Valves Function
• 8.2 Valves Type
• 8.3 Valves Selection
• 8.4 Proper Maintenance Practice for Valves

 

Module (09) Pumps Operation and Maintenance

 

• 9.1 pumps Function and Types
• 9.2 Pumps Classification
• 9.3 Pumps Selection
• 9.4 Pumps Mechanical Seal
• 9.5 Pumps Performance Control.

Module (10) Hydraulics & Pneumatics

 

 

• 10.1 Introduction to Pneumatics
• 10.2 Applications of pneumatics
• 10.3 Introduction to Hydraulic
• 10.4 Hydraulic Equipment 

Module (11) Heat Exchangers

• 11.1 Introduction to Heat transfer
• 11.2 Shell-and-Tube Heat Exchangers
• 11.3 Construction & Maintenance of Heat Exchangers
• 11.4 Maintenance of Heat Exchangers

 

Module (12) Pipes, Flanges & Pipe work

 

• 12.1 Flange identification & Rating – ANSI, GOST “Russian”
• 12.2 Pipe Material, ASTM standards, Wall thickness & rating
• 12.3 Pipe specifications & gasket identification
• 12.4 Weld ability of pipe material and preparation for welding
• 12.5 Bolt torqueing and thread lubricants (lubricants & coefficients of friction)
• 12.6 Bolt torqueing – Manual wrenches, calibration & hydraulic tools

 

Module (13) Rigging & Lifting techniques – general awareness for vertical, uncomplicated lifting

 

• 13.1 Introduction
• 13.2 Rigging Fundamentals and Safety
• 13.3 Rigging Components
• 13.4 Overhead Cranes