course | Proactive Maintenance: A New Era Strategy
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MRMC-676 | Proactive Maintenance: A New Era Strategy
Course Sector : Maintenance & Reliability Management
| Duration | Date from | Date to | Course Venue | Course fees | Book a course |
|---|---|---|---|---|---|
| 5 Days | 2025-05-05 | 2025-05-09 | Abu Dhabi | $4,250 | Book now |
| 5 Days | 2025-09-15 | 2025-09-19 | Amsterdam | $4,950 | Book now |
| 5 Days | 2025-11-03 | 2025-11-07 | Dubai | $4,250 | Book now |
Course Introduction
Proactive maintenance is a structured approach designed to develop an effective maintenance program for critical equipment, aiming to enhance system availability and minimize maintenance costs by prioritizing the most essential functions of the system.
The processes taught in this training program will enable participants to plan and control maintenance activities, leading to direct improvements in asset performance.
This training program offers a logical framework for resolving problems, helping participants accurately identify deviations from acceptable performance standards, pinpoint the root causes of equipment failures, and develop cost-effective corrective actions to prevent future issues.
The training program begins by establishing the core principles of risk-based proactive maintenance and then builds on these foundations through a blend of advanced presentation techniques, interactive discussions with instructors, and structured syndicate and individual exercises.
Course objective
- Acquire knowledge about repair, inspection, and diagnosis
- Identify RCA and RCM techniques.
- Explore systems failure analysis methods and techniques.
- Demonstrate RCFA as a business improvement proactive technique.
- Understand how to prioritize failure events to analyses, preserve failure data, and order a failure analysis.
- Develop and implement effective and efficient root cause analysis programs,
- Recognize How to make RCA a structured, team based, analytical approach,
- Practice the problem solving process; Problem statement, data collection, defines fact, identify possible causes, and identify true root cause.
- Apply and gain an in-depth knowledge of Reliability Centered Maintenance (RCM).
- Understand how to execute design, application, operation and maintenance review.
- Apply project management frameworks and techniques to effectively manage key maintenance activities and stoppages
Course Outline | 01 DAY ONE
Maintenance Strategy …. Why to update?
- Industry revolutions and maintenance evolution
- The role of maintenance in organization productivity
- Maintenance and Profitability
- Maintenance definition
- Modern maintenance cycle
- Types of maintenance
- Maintenance vision and mission
- Maintenance goals and objectives
- Maintenance policies and strategies
- Maintenance planning and management
- Group Quiz "Maintenance Policies"
Course Outline | 02 DAY TWO
Maintenance basics and definitions
- Reactive Vs Proactive maintenance
- Planned Vs Unplanned maintenance
- World class maintenance
- Reliability
- Work identification
- Preventive Maintenance (PM)
- Predictive Maintenance (PdM)
- Maintenance Planning
- Maintenance Scheduling
- Work Execution
- Work Order Close out
- Maintenance Control and Analysis
- Game: "The maintenance terms"
Course Outline | 03 DAY THREE
Proactive Maintenance ….. a Risk based strategy
- Repair, inspection, and diagnosis
- Failure definition
- Potential Failure (P-F Curve)
- Failure prevention
- Maintenance policy calculation /optimization
- Failure modes, effects and consequences.
- Root cause analysis (RCA).
- Reliability Centered Maintenance (RCM)
- Quiz; Failure Concept and ISO terminology
Course Outline | 04 DAY FOUR
Proactive maintenance planning
The work Order (W.O.) system
- W.O. Cycle and Flow
- W.O. Types
- W.O. Priority
- W.O. Status
- W.O. form
Proactive maintenance planning process
- Create a job plan
- Proactive maintenance scheduling
- Control by using leading and lagging KPIs
Activity- Role Play; "Planning and Scheduling workflow process"
Discussion Session … "Needs, importance, contents and responsibility of job plan"
Course Outline | 05 DAY FIVE
Root Cause failure Analysis (RCFA): The concept
- Root Cause Analysis Defined
- The Root System; Physical, Human, and Latent root Causes
- Root Cause identification
- The Loss Causation Model
- RCA; as a problem solving technique
- RCA; Objective, purpose, and effectiveness.
- Personal requirement
- When to use?
- Prioritization
- Process of RCA
- RCA general principles
- How to make RCFA a successful business improvement strategy?
- Case study; Submersible pump repetitive failure – 5 Whys.
- Exercise; delegate case RCFA
Reliability Centered Maintenance (RCM)
- Definitions & concepts
- Benefit of RCM
- RCM features
- Failure patterns
- RCM phases
RCM implementation
- Defining system
- Defining Functions and functional Failures
- Conducting FMECA
- Selecting a failure management strategy
- Documenting RCM Analysis
- Course review, Q&A
BOOST’s Professional Attendance Certificate “BPAC”
BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.
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