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course | Implementing Effective Preventive & Predictive Maintenance Program

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MRMC-686 | Implementing Effective Preventive & Predictive Maintenance Program

Course Sector : Maintenance & Reliability Management

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days2025-05-122025-05-16Dubai$4,250 Book now
5 Days2025-07-282025-08-01Madrid$4,950 Book now
5 Days2025-11-022025-11-06Al Khobar$4,250 Book now
5 Days2025-11-022025-11-06Muscat$4,250 Book now

Course Introduction

Implementing effective preventive and predictive maintenance programs is essential for improving equipment reliability, reducing downtime, and extending asset life. These programs allow organizations to anticipate failures before they occur, optimize maintenance costs, and increase operational efficiency, ultimately contributing to greater profitability and safety.

This training program covers the core components of both preventive and predictive maintenance, providing participants with the knowledge and tools necessary for their implementation. Participants will learn how to develop a PM program, integrate PdM technologies, collect and analyze data, and implement continuous improvement strategies. The course also highlights best practices, real-world examples, and the latest trends in maintenance to ensure sustainable program success.


Course objective

  • Understand the key principles of preventive and predictive maintenance.
  • Learn how to create and manage a preventive maintenance program effectively.
  • Gain insights into predictive maintenance technologies and their application.
  • Understand how to use data analysis and condition monitoring for maintenance optimization.
  • Learn how to continuously improve and optimize your preventive and predictive maintenance programs.
     

Course Outline | 01 DAY ONE

Introduction to Preventive and Predictive Maintenance

  • Overview of preventive maintenance (PM) and predictive maintenance (PdM)
  • Key differences between PM and PdM
  • Benefits of implementing effective PM and PdM programs
  • The role of maintenance in equipment reliability and lifespan
  • How to align maintenance strategies with business goals
  • Understanding the cost implications of PM and PdM
  • Challenges in implementing PM and PdM programs

Course Outline | 02 DAY TWO

Developing a Preventive Maintenance Program

  • The basics of creating a preventive maintenance plan
  • Identifying critical assets for preventive maintenance
  • Setting up preventive maintenance schedules and frequencies
  • Choosing the right tools and techniques for PM
  • Monitoring and tracking preventive maintenance performance
  • Documentation and reporting for preventive maintenance activities
  • Key performance indicators (KPIs) for evaluating PM effectiveness

Course Outline | 03 DAY THREE

Implementing Predictive Maintenance Techniques

  • Overview of predictive maintenance (PdM) technologies
  • Tools and equipment used in predictive maintenance (sensors, IoT, AI)
  • How to collect and analyze data for predictive maintenance
  • The role of machine learning and analytics in PdM
  • Identifying failure patterns and predictive indicators
  • Integrating PdM into existing maintenance strategies
  • Benefits and challenges of implementing PdM

Course Outline | 04 DAY FOUR

Data Analysis and Condition Monitoring for Maintenance

  • Importance of data collection in preventive and predictive maintenance
  • Types of data collected (vibration, temperature, pressure, etc.)
  • Tools and software for data analysis and condition monitoring
  • Understanding the role of condition monitoring in PdM
  • Setting up a data-driven maintenance strategy
  • How to analyze data for early warning signs of failure
  • Integrating data analysis with maintenance scheduling

Course Outline | 05 DAY FIVE

Continuous Improvement and Maintenance Optimization

  • The role of continuous improvement in PM and PdM programs
  • Using feedback loops to refine and improve maintenance strategies
  • Monitoring program effectiveness and making necessary adjustments
  • Implementing root cause analysis to prevent recurring issues
  • Optimizing resources (time, labor, spare parts) for maintenance
  • Future trends in preventive and predictive maintenance
  • Best practices for sustaining long-term maintenance program success
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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