Introduction to Process Hazard and Risk Analysis

• Overview of process hazard and risk analysis
• Understanding the importance of hazard identification and risk assessment in process safety
• Key concepts: Hazard, risk, and safety in industrial processes
• Regulatory standards and industry guidelines for process hazard analysis (PHA)
• Introduction to common hazard analysis methods: HAZOP, FMEA, Fault Tree Analysis

HAZOP (Hazard and Operability Study) Methodology

• In-depth understanding of the HAZOP methodology
• Steps involved in conducting a HAZOP analysis
• Identifying process deviations and potential hazards using HAZOP
• Risk evaluation and determining the severity of consequences
• Documenting findings and developing corrective actions

Failure Modes and Effects Analysis (FMEA)

• Introduction to FMEA: Purpose and application
• Identifying potential failure modes and their effects on system performance
• Risk priority number (RPN) calculation and prioritization of failure modes
• Determining the likelihood, impact, and detectability of risks

Developing mitigation strategies for high-priority failure modes

Fault Tree Analysis (FTA) and Other Risk Assessment Techniques

• Overview of Fault Tree Analysis (FTA) and its use in risk assessment
• Constructing fault trees and analyzing the probability of failures
• Other risk assessment techniques: Event Tree Analysis (ETA), Layers of Protection Analysis (LOPA)
• Comparing and contrasting different risk analysis methodologies
• Using software tools for risk analysis and documentation

Mitigation Strategies, Reporting, and Continuous Improvement

• Developing and implementing mitigation strategies based on hazard and risk analysis
• Best practices for reporting findings and recommending corrective actions
• Integrating risk assessment into continuous process improvement efforts
• Understanding the role of safety culture in process hazard analysis