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course | HMI & Control Panel Maintenance PLC

Boost your profile through HMI & Control Panel Maintenance PLC. Expert trainers, practical exercises, and recognized certification in GCC.

ICC-1074 | HMI & Control Panel Maintenance PLC

Course Sector : Instrumentation & Controls

Course dates

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Duration	Date from	Date to	Course Venue	Course fees	Book a course
5 Days	28/09/2026	02/10/2026	Dubai	$4,250	Book now
5 Days	27/12/2026	31/12/2026	Jeddah	$4,250	Book now
5 Days	01/02/2027	05/02/2027	Dubai	$4,250	Book now
5 Days	12/04/2027	16/04/2027	Texas	$5,950	Book now

Course Introduction

This is an application course that focuses on the integration of PLC and HMI (Human Machine Interface). It aims to equip the participant’s knowledge in the integration of HMI and PLC by explaining the setup and basic graphic objects that the HMI uses in conjunction with PLC devices. This Course also introduces you to PLC, its general control Concept, and the areas of applications in industry in which they are being applied.

It will also introduce the design of programmable controllers, including a number of rugged features that allow PLCs to be installed in almost any industrial environment. It will explore PLC installation, explaining the specifications for proper PLC component placement and environment.

PLC installation

Also, explain other factors that affect PLC operation, such as noise, heat, and voltage. In addition, it will discuss wiring guidelines and safety precautions. Although proper PLC installation leads to good system operation, no programmable controller system is without faults. Therefore, we will investigate proactive maintenance techniques, as well as reactive troubleshooting processes

Course objective

Understand the major components that make up the Systems, operation of modules, performance critical protection, basic System configuration within the software, Fault Reporting, I/O Circuits employed in the system, including redundancy and fault tolerance.
Identify, isolate, and repair faults of field interfaces as well as the Controller equipment
Understand and perform the steps necessary to initialize the system, including power-up sequences and program loading and execution. Perform routine maintenance operations on the system
Identify and maintain the components of a typical automation system.
Understand the basic steps in hardware assembly, cabling, wiring, and testing.
Establish communications with the PLC with multiple technologies.
Retrieve, Archive, and Download programs.
Use the hardware configuration editor to inspect and troubleshoot hardware problems.
To be familiar with the system drawings and documentation as required to support maintenance and troubleshooting procedures.
Interpret module information, carry out module replacement, and perform plant maintenance
Understand the fundamentals of PLC start-up and operation.

Course audience

Control & Instrumentation Engineer
Controls Technologist
Instrumentation Technician / Systems Control Tech
Senior Control & Instrumentation Engineer
Maintaining Equipment Engineer
Facilities I&E / Controls Engineer
Offshore Instrumentation Engineer

Course Outline | DAY 01

Module (01) Automation & Control

Automation Control
Inputs
Outputs
Processing Section
Digital Systems
Analog Systems
Control Strategies
Industrial Processes
Sequential Control

Module (02) Programmable Logic Control and System Layout

PLC A Process Control Computer System
Definition & Advantages
Comparison with Other Control Systems
Structure
Power Supply
Discrete Input & Discrete Output
I/O Modules
Communication - Point to Point
Communication – Networking

Course Outline | Day 02

Module (03) Programming Languages

IEC 1131 & IEC 1131-3
Instruction List (IL)
Structured Text (ST)
Ladder Diagram (LD)
Function Block Diagram (FBD)
Sequential Function Chart (SFC)
LD Language - Graphic Elements

Module (04) Basic Programming

I/P Addressing
Ladder Logic Vs Conventional Control
Registers & timers
Counters
Arithmetic Functions
PLC Sequencer

Course Outline | Day 03

Module (05) Panel Enclosure and System Components

Power Requirements and Safety Circuitry.
Noise, Heat, and Voltage Requirements

Module (06) I/O Installation, Wiring, and Precautions.

I/O Modules Installation.
Wiring Considerations.
Wiring Procedures.
Special I/O Connection Precautions.

Module (07) Human Machine Interface

Introduction to HMI
HMI/MMI Design
HMI functions
Exploring Displays
Trending Data
Communication of Information
Screen Animation
Screen Navigation
Human Information Processing

Course Outline | Day 04

Module (08) PLC Start-Up and Checking Procedures

Static Input wiring check.
Static Output wiring check.
Control Program Review.
Dynamic System Checkout.

Module (09) PLC System Maintenance.

Preventive Maintenance.
Spare Parts.
Replacement of I/O Modules

Course Outline | Day 05

Module (10) Troubleshooting PLC System

Troubleshooting Ground Loops
Diagnostic Indicators
Troubleshooting PLC Inputs
Troubleshooting PLC Outputs
Troubleshooting the CPU
Summary of Troubleshooting Methods

Course Certificates

BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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