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course | Pumps Operation, Maintenance and Trouble Shooting

Pumps Operation, Maintenance and Trouble Shooting course designed for professionals in GCC. Learn, apply, and get certified in pumps operation maintenance

MEC-1169 | Pumps Operation, Maintenance and Trouble Shooting

Course Sector : Mechanical Engineering

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days09/11/202613/11/2026Geneva$5,950 Book now
5 Days24/01/202728/01/2027Riyadh$4,250 Book now
5 Days23/05/202727/05/2027Al Khobar$4,250 Book now
5 Days09/08/202713/08/2027Dubai$4,250 Book now

Course Introduction

This course aims to convey the latest thinking and best practice of Rotating Equipment Machinery Components, especially Pumps, which we consider an important type of Rotating Equipment. will also explain to the participants about conditions monitoring and analysis via lectures, case studies, video films, and course activities.
 

The course gives a detailed advanced treatment of the detection, location, and diagnosis of faults and failures in Pumps. Case studies and examples are used throughout the course to emphasize key points and to underline the relevance and applicability of the topics being addressed.
 

The course will provide a refreshment of knowledge on how both them concepts and how it work and what are main problems they face during their operations are. Also, it will provide a solid foundation for technologists moving into a machine monitoring and diagnostic role.


Course objective

  • To familiarize participant with the different types of Pumps and the range of their applications.
  • To deepen the participants' understanding of the limits of the pump's operation.
  • Learn the Critical Symptoms of Pump Operation
  • Enhance the knowledge on Pump Sealing and Rolling Elements
  • Gain additional knowledge on the Inspection and Maintenance of Centrifugal Pumps
  • Read and interpret the performance curves of Pumps and provide an overview of testing standards/codes.
  • To Understand Operation, maintenance, & Troubleshooting aspects, including the Start-up, priming, and shut-down.
  • To know Preventive and Predictive maintenance of Pumps
  • To understand principles of Condition-Based Monitoring. 

Course audience

  • Automotive Engineer
  • Boiler Engineer
  • Ceramics Engineer
  • Equipment Engineer
  • High-Pressure Engineer
  • Marine Engineer
  • Mechanical Design Engineer
  • Mechanical Engineer
  • Naval Architect
  • Pipeline Engineer
  • Power Engineer
  • Rotating Equipment Engineer
  • Senior Mechanical Engineer
  • Turbine Engineer
  • Validation Engineer

Course Outline | 01 DAY ONE

Module (01) Pump Theory

 

  • Pumping Process Concept
  • Physical Properties of Incompressible Fluid
  • Operating Parameters (Head, Flow, rpm, Power, and Efficiency)
  • Pump Arrangement: Series and Parallel
  • Pump Types and Terminology
     

Module (02) Centrifugal Pump

 

  • The Principle of Energy Transfer in a Centrifugal Pump
  • Pump Applications 2.3 Centrifugal Pump Construction
  • Classification of Centrifugal Pumps
  • Types of Impellers
  • Types of Casings
  • Prime Mover of Pump
  • Mechanical Features
  • Pump Operation Procedures
  • Pump Troubleshooting 

Course Outline | 02 DAY TWO

Module (03) Positive Displacement Pumps (Linear Motion)

 

  • Classification
  • Reciprocating Pump
  • Type and Discharge of Reciprocating Pumps
  • Diaphragm Pump
  • Principle of Operation
  • Pump Troubleshooting

 

Module (04) Positive Displacement Pumps (Rotational Motion)

 

  • Screw Pump
  • Lobar Pump
  • Gear and Vane Pump
  • Principle of Operation
  • Pump Troubleshooting 

Course Outline | 03 DAY THREE

Module (05) Cavitation Phenomena
 

  • Concept of Cavitation
  • Symptoms of Cavitation
  • Effects of Cavitation
  • How to Avoid Cavitation

 

Module (06) Pump Auxiliary System
 

  • Bearings – failure modes and how to extend life
  • Lubrication – different methods of lubrication
  • Coupling and Alignment
  • Mechanical Seals – maintain and repair them
  • Gland Packing - types and how to change it
  • Pump vibration monitors – how to avoid vibration
  • Warm-up system – why and how it works

Course Outline | 04 DAY FOUR

Module (07) Cavitation Phenomena

 

  • Concept of Pump Cavitation
  • General Symptoms of Cavitation
  • Cavitation effects on the Pump and its parts
  • How to avoid cavitation
     

Module (08) Pump Maintenance
 

  • Planned Maintenance Activities
  • Predictive and Preventive
  • Reliability Programs 

Course Outline | 05 DAY FIVE

Module (09) Pump Troubleshooting

 

  • Centrifugal Pumps Troubleshooting
  • Reciprocating Pumps Troubleshooting
  • Rotary Pumps Troubleshooting
  • Auxiliary System Troubleshooting
  • Power System
  • Lube Oil System
  • Sealing System
  • Warm up and Cooling System
     

Module (10) Machine Failure (Pump Applications)

 

  • Why Machine Failure?
  • Types of Failure Causes
  • Effect of Failure on the Plant
  • Failure Cascading
  • Failure Modes
  • Chronic vs. Sporadic Failure
  • Water hammer
  • Overpressure
  • Inspection and Maintenance of Pump 
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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