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course | Heat Exchanger Inspection, Testing & Cleaning Method Techniques

Join our Heat Exchanger Inspection, Testing & Cleaning Method Techniques course in UAE. Gain practical heat exchanger inspection testing cleaning skills with

MEC-1467 | Heat Exchanger Inspection, Testing & Cleaning Method Techniques

Course Sector : Mechanical Engineering

Duration
Date from
Date to Course Venue Course fees Book a course
5 Days07/09/202611/09/2026Dubai$4,950 Book now
5 Days28/12/202601/01/2027Dubai$4,250 Book now
5 Days05/04/202709/04/2027Abu Dhabi$4,250 Book now
5 Days24/05/202728/05/2027London$4,950 Book now

Course Introduction

A heat exchanger is a vital component used to transfer heat between two fluids—either liquids or gases—for various industrial applications.

The key purposes of heat exchangers include:
 

  • Heating a cooler fluid using a hotter fluid
  • Cooling down a hot fluid using a cooler fluid
  • Boiling a liquid with a hotter fluid
  • Condensing a gaseous fluid with a cooler fluid
  • Simultaneous boiling of a liquid while condensing a hotter gaseous fluid
     

This course provides in-depth training on heat exchanger operation, maintenance, troubleshooting, and cleaning techniques to ensure optimal performance and longevity.


Course objective

  • Understand heat exchanger classifications and their working principles
  • Learn various heat transfer methods and factors affecting heat transfer efficiency
  • Gain knowledge on heat exchanger selection and performance optimization
  • Explore best practices for inspection, maintenance, and cleaning techniques
  • Develop troubleshooting skills to identify and resolve common heat exchanger problems
  • Address 

Course audience

  • Mechanical Engineers
  • Boiler Engineers
  • Power Engineers
  • Rotating Equipment Engineers
  • Pipeline Engineers
  • Marine Engineers
  • Automotive Engineers
  • High-Pressure Engineers
  • Turbine Engineers
  • Naval Architects
  • Validation Engineers
  • Senior Mechanical Engineers

Course Outline | 01 DAY ONE

Fundamentals of Heat Exchangers
 

  • Introduction to heat exchangers and their functions
  • Types of heat exchangers and their applications
  • Heat transfer methods: conduction, convection, and radiation
  • Shell and tube heat exchangers: arrangement and flow

Course Outline | 02 DAY TWO

Heat Transfer & Common Maintenance Issues
 

  • Direct contact heat exchangers: types and designs
  • Heat exchanger maintenance challenges
  • Heat transfer equipment components
  • Tube bundles, tube sheets, and joint layouts
  • Classification of heat exchangers based on applications

Course Outline | 03 DAY THREE

Heat Transfer Through Tubes & Applications
 

  • Large steam system condensers
  • Air conditioner evaporators and condensers
  • Radiators, pre-heaters, boilers, gas heaters, and liquid heaters
  • Innovations in shell and tube heat exchanger designs

Course Outline | 04 DAY FOUR

Heat Exchanger Operations & Troubleshooting
 

  • Identifying fouling, corrosion, and vibration issues
  • Cavitation, recirculation, and flow turbulence problems
  • Blockage detection and removal techniques
  • Leakage prevention using sacrificial anodes

Course Outline | 05 DAY FIVE

Inspection, Cleaning & Maintenance Techniques
 

  • Inspection methods for leak detection (vacuum test, dye test)
  • Cleaning strategies: mechanical and chemical cleaning
  • Tube-side and shell-side cleaning procedures
  • Safety equipment and best practices for maintenance
  • Repair techniques: plugging, welding, and tube replacement
  • Final review, evaluation, and course closeout
Course Certificates
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BOOST’s Professional Attendance Certificate “BPAC”

BPAC is always given to the delegates after completing the training course,and depends on their attendance of the program at a rate of no less than 80%,besides their active participation and engagement during the program sessions.

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